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Salt-glazing is a once-fire technique where common
salt is introduced into the kiln chamber at the clays
maturing temperature. Sodium combines with silica on the wares
surface, creating a glaze. Depending on the clay used, a more or
less strong bumpy orange-peel effect is produced. The technique
was developed in 15th-16th century Germany and Rhineland or
Rhenish stoneware was made with that method. The term refers not
so much to the fuel used to fire the kiln, but to the introduction
of salt towards the end of a firing to get a so-called 'salt peel'
effect.
Usually done in large wood or gas kilns, salt is
introduced into the mature kiln chamber by the pound at the end of
a firing. Due to the intense heat, the salt volatilizes and the
sodium combines with aluminum oxide and silica oxide in the clay,
forming a glaze on any exposed surface of the work. As the salt
creates the glaze, pre-application of glazes is unnecessary,
although underglaze decoration may be applied to great effect.
Sufficient space should be left between individual pieces, so the
salt vapor can circulate freely, reaching as much of the work as
possible.
The salt kiln should be made from dense, high
alumina bricks to resist deterioration from the salt as long as
possible. After many uses, a thick layer of salt glaze will form
on the surface, virtually fusing the inside of the kiln. This is
the natural course of the salt kiln. When the kiln reaches the
maturation temperature of the clay (usually in the stoneware
range), salt is introduced into the kiln in increments of about
half a pound (quarter kilo) into each available port, while the
firing continues. Typically a salt-kiln will have two or more salt
ports, where the salt, packed in small paper sachets, can be
thrown in. Alternatively a long piece of angle iron serves well to
dip the salt deep into the ports. It is important to protect
yourself from splatters with protective goggles, gloves and mask.
The amount of salt thrown into the kiln will depend on the kiln's
size, but about 10-14 pounds fine salt should be enough for a
medium sized kiln. Less is required if it is an older salt kiln,
as salt residue will help to get the desired effect. Moisture
added to the salt will also help the conversion, but also
increases the amount of smoke. |